Two-Chamber Dust-Free Oven: Drying for Precision Manufacturing and Pharmaceutical Industries
Publish Time: 2024-10-08
In the field of modern high-tech manufacturing and pharmaceuticals, the cleanliness of the production environment is extremely high, especially when handling optical lenses, touch screens, optoelectronic parts, precision instruments and pharmaceutical products. Any tiny dust may have a fatal impact on the product. In order to meet this demand, the double-chamber dust-free oven came into being and became an indispensable drying and heat treatment equipment in a dust-free clean environment.
Wide range of applications
The application range of the double-chamber dust-free oven is extremely wide, covering the baking needs of high-tech processes such as LCD, CMOS, and IC. In the manufacturing process of FPD (including STN-LCD, TFT-LCD, COLOR FILTER, TOUCH PANEL, OLED, PDP), the dust-free oven can effectively remove moisture and volatile substances from the material to ensure the quality and stability of the product. At the same time, it also plays a key role in the production of IC (wafer, packaging) and CMOS (camera sensor). Through precise temperature control, it realizes the heat treatment of materials and improves the performance and reliability of products.
In addition, the pharmaceutical industry and medical device companies also widely use dust-free ovens for dust-free drying processes of products. In pharmaceutical laboratories, dust-free ovens can ensure that drugs are not contaminated during the drying process, maintaining their purity and efficacy. In the production process of medical devices, dust-free ovens can remove moisture and residues from products, improving product safety and service life.
Excellent design features
The reason why the double-chamber dust-free oven can be widely used in many industries is due to its excellent design features. First of all, the inner tank and air duct are made of SUS304# non-magnetic mirror stainless steel, which is not only corrosion-resistant and high-temperature resistant, but also has a smooth surface and is not easy to generate dust. The outer box material is mainly made of brushed stainless steel plate or SS41# medium carbon steel plate treated with phosphating film salt and then coated with two layers of anti-glare paint to effectively prevent the adhesion of fine dust.
Secondly, the design of full argon welding on all four sides of the inner tank further prevents the possibility of fine dust inside the machine itself. At the same time, the sealing strip is made of high-temperature resistant silicone to ensure the sealing performance of the oven and prevent external dust from entering.
In order to meet the needs of different customers, the double-chamber dust-free oven is also equipped with N2 flowmeter setting and introduction function. By adjusting the flow of nitrogen, the atmosphere inside the oven can be precisely controlled. In addition, the oven is also equipped with a variety of safety protection devices, such as phase sequence protection, leakage protection, temperature over-rise protection, motor overload, key lock, etc., to ensure the safe operation of the equipment.
High-efficiency filtration and temperature control
Another highlight of the double-chamber dust-free oven is its high-efficiency filter HEAP FILTER (99.99%), which can effectively filter dust above 0.3 microns and reach the cleanliness level class100# (US Federal Standard 209E). This means that the amount of dust inside the oven is strictly controlled at an extremely low level, thereby ensuring the cleanliness and quality of the product.
At the same time, the oven uses horizontal airflow movement for hot air circulation to achieve high-performance temperature control. This design can not only improve the heating efficiency of the oven, but also suppress the generation of dust during constant temperature and temperature changes, and further maintain the cleanliness inside the box.
The double-chamber dust-free oven has become an indispensable drying and heat treatment equipment in the high-tech manufacturing and pharmaceutical industries with its excellent design features, wide application fields and efficient filtering and temperature control capabilities. With the continuous advancement of technology and the continuous development of the market, the double-chamber dust-free oven will continue to play its important role and provide better quality and more efficient services for all walks of life.
